Improving efficiency and reliability of aero engines is one of the main challenges facing the aviation industry today. im体育APP's innovative spin testing solutions ensure your materials withstand higher loads and deliver longer service lives, 不会影响飞机或乘客的安全.

航空发动机旋转试验

Spin testing has become an integral and indispensable part of all aero engine development activity. The leading aero engine manufacturers are continuously developing new materials and weight reduction methods which they apply to their engine product ranges.

It is for this very reason that spin testing has become an integral and indispensable part of all aero engine development activity.

航空航天旋转测试中的im体育APP优势

im体育APP在柏林的实验室, 德国, specializes in delivering a highly sophisticated range of spin testing services for the 航空航天 sector. im体育APP Berlin测试磁盘, blisks, 轴, 海豹, 轴承, 线轴, 还有用于航空发动机的叶轮, 涡轮压缩机, 涡轮增压器和鼓风机, 在实际操作条件下,速度可达200,000 rpm (depending on the size of the specimen) and at temperatures of more than 1000°C to RTCA做- 160、EUROCAE ED14、JAR或自定义项目规范.

All of these tests are designed to help our customers make certain that the engines we test for them are safe, 质量, 顺从的,符合目的的.

旋转测试

服务

低周疲劳(LCF)旋转测试和爆裂测试

Providing the most realistic test environments considering operating conditions as specified by the customer is our key objective. 我们拥有无与伦比的旋转测试设备, monitoring systems and support technology in place to enable LCF conditions, so that we truly understand the components´ behavior throughout the testing process. 

关键的事实

设施数目

3

速度范围

高达200.000转(研究为300 rpm).正在进行000 rpm)

试验品温度

高达+ 800°C

试验箱压力

< 3="">

试验箱尺寸

D 400mm, L 500mm

试验品最大重量

50kg

我们的专家开发了“在线”检测方法
identify crack initiation and growth during test operation, enabling us to shut
down the facility in time to prevent the specimen from bursting. 这
controlled shutdown process enables im体育APP to subsequently complete in-depth
冶金和断裂力学研究.

For intended burst tests, our spin testing facilities can
also be equipped with special equipment that can contain even the smallest
碎片,以便进一步的冶金检查. 异常例程
cyclical spin tests and low cycle fatigue (LCF), as well as cyclic thermal spin
tests, are established to determine the Wöhler curve of the component.

服务

动态自旋测试

分析
the interaction of blades and disks at certain vibration conditions during
rotation is important to understand their effect on service behavior,
特别是在谐振频率的HCF条件下. 

来重现共振条件, im体育APP uses special spin testing technologies to excite a bladed rotor using either air or oil jets. Highly sophisticated measurement and multichannel telemetry technologies enable determination of the damping parameters for individual blades during testing.

服务

局部空气自旋试验

Spin tests are normally performed under vacuum for practical and safety related reasons. 然而, 以达到更现实的结果, a small portion of atmospheric oxygen is required for so called “partial air” conditions during cyclic spin testing at high temperatures, 导致被试体氧化.

The inclusion of essential environmental influences delivers
results which are closer to the reality, enabling clients to extend safe
component cycle times and inspection intervals for maintenance, and allows for
更好的使用寿命预测. 部分自旋测试允许大量
增加发动机部件的使用时间.

服务

Small 旋转测试 - High Speed 旋转测试/Turbo Charger 测试

im体育APP uses small spin testing (or high-speed spin testing) to evaluate rotating components with higher RPM speeds

关键的事实

设施数目

3

速度范围

高达200.000转(研究为300 rpm).正在进行000 rpm)

试验品温度

高达+ 800°C

试验箱压力

< 3="">

试验箱尺寸

D 400mm, L 500mm

试验品最大重量

50kg

Our small spin testing range typically covers small turbo charger wheels that will see high rotation speeds in the final operation. Our lab can also test scaled components where rotational speeds have been increased by simulation in order to maintain the stress level to the material as it will occur in the nominal component. Our scaled component spin testing contributes to lower manufacturing cost and significantly shorter prototype manufacturing lead times.

服务

摩擦测试

由于空气动力损失, minimized tip clearance is one of the key success factors of modern fuel efficient engines. A tight tip clearance involves the risk of rotor-vibration if the blade touches the abradable coating of the stator castings. 我们通过摩擦测试服务帮助降低这种风险.

关键的事实

设施数目

水平试验设施1个

速度范围

最多24个.000转

试验品温度

高达+ 700°C

试验箱压力

< 3="">

试验箱尺寸

D 800mm, L 500mm

试验品最大重量

200kg

To evaluate the effects of rotor vibration on a components' service life, im体育APP developed an outstanding horizontal spin rig which can reproduce and simulate these conditions accurately. Any vibrations and deteriorations that occur during testing can be monitored online through the use of state-of-the-art telemetry systems. 特别用于cmc制成的HPT护罩, this interaction is an important research area where we can support you with our expertise and experience.

  • 超速旋转测试
  • 循环LCF自旋试验/低周疲劳自旋试验
  • 热纺和冷纺测试
  • 动态自旋测试
  • 纺纱前测试/生产纺纱测试
  • 裂纹扩展测试
  • 预期爆破测试
  • 摩擦测试
  • 平衡
  • 控制测试
  • 扭矩测试
  • 中断系统测试
  • 转子励磁
  • 阻尼特性
  • Rotor-dynamical分析
  • 叶片激
  • 涡轮测试/涡轮增压器测试
  • 发展al 旋转测试 / 发展al Pre Spinning / 发展al Pre 旋转测试
  • 小旋转测试/高速旋转测试
  • 轴承测试
  • 润滑测试
  • 裹尸布的测试
  • 磁盘检测
  • Blisk测试
  • 假脱机测试
  • 叶尖间隙测试
  • 叶轮测试
  • 压缩机测试
  • 发电机测试
  • 喷油测试
  • 喷气机测试
  • 局部空气试验
  • 速度增长测量
  • 应变测量
  • 热梯度自旋测试

今天我们能帮什么忙?

+1 888 786 7555 im体育APP
近190年来一直如此

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